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 Leak test panel program

  

  

JWF Series 40 Leak Test Panels
  
Fully automatic testing and processing of the results by microprocessor.

4 different test methods:

  • Relative pressure
  • Differential pressure
  • Mass flow
  • Volumetric flow
 
LCD-display with max. contrast and background lighting.

All internal components easily accessible from the front.

User friendly, menu driven.

The right device for any leak test method and leak test application:

JWF series 40 leak test panels

In automatic dry air leak testing the part to be tested ist subjected to a pressure and it is established wether air is escaping. The escaping air however, cannot be directly measured, only its effects, i.e. either the pressure variation which results from the air leaving the workpiece - which is detached from the compressed air source (pressure measurement), or the quantity of air continuing to flow into the workpiece - which is connected to the compressed air source (flow rate measurement). These are different variants for both pressure and flow rate measurement.

Pressure Measurement

In industrial leak testing, pressure measurement is the most common used method. With small test chambers, leaks can be detected down to 0.1 cm³/min.

The relative pressure or absolute pressure method allows a compact test unit and the minimum possible volume of the measuring system itself. It is also distinguished by high operational reliability and a wide measuring range. The test signal definition depends on the pressure used.

In the differential pressure method at higher test pressures, a greater accuracy can be obtained than with the absolute pressure method, as the test signal definition is independent of the test pressure used.

With measurement of the pressure drop with overpressurisation of the test piece the usual operating conditions are simulated.

In measuremetn of the pressure rise in the partial pressure test method the disturbing influences due to temperature variations or volumetric instability of the sealing device or of the workpiece are smaller than in measurement of the pressure drop. Measurement of the pressure rise in the excess pressure method (capsule method) manages without a levelling stage. Moreover, in this case the test pressure used is not limited by the measuring range of the measuring element, as it is not subjected to the test pressure.

Flow Rate Measurement

Whereas in pressure measurement, the test signal becomes smaller with increasing test volume, flow rate measurement delivers a test signal independent of the quantity of the test volume. This is an advantage in calibration: the test signal corresponds to the air flow rate flowing through the calibration leak. Here it is no longer necessary to know exactly the quantity of the test volume connected during the calibration process and to allow for determining the leakage rate.

As a rule, measurement of the volumetric flow rate (e.g. pressure drop across a screen) is not used for leak testing, but for flow control such as for example, in monitoring free passage in gas systems which are tested by the pressure drop method with the same measuring element (differential pressure sensor) in a subsequent measurement for leaking.

In measurement of the mass flow rate (thermal measuring methods) the test signal is not only independent of the mass flow rate (thermal measuring methods) the test signal is not only independent of the size of the test volume, but also of the degree of test pressure. The test  signal here corresponds directly to the leakage rate in standard cm³/min. The leakage rate does not - as in pressure measuring methods - have to be calculated.

Service friendly concept

All of the interior of the panel is easily accessible from the front. Therefore service work can be done without problems and saving time.